S-94209A455 2-56 x 1/4" Tapping Screws
Tapping Screws
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Basic Information
Head Parameters
Dimensions
Thread Parameters
Tip & Drive Parameters
Material & Strength
Temperature & Environment
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Key Features & Benefits at a Glance
- Superior corrosion resistance with black-coated steel construction for extended service life in demanding environments
- Enhanced torque transmission through Torx Plus IP7 drive system, reducing cam-out and tool wear
- Reliable thread formation in soft materials like aluminum, brass, and copper with Tri-Lobe shank design
- Optimized for industrial applications with coarse UNC threading providing quick installation and strong holding power
- Full 1/4" threading ensures maximum engagement and consistent clamping force throughout the fastener length
- Precision manufacturing with controlled length tolerance for consistent performance in automated assembly
- Environmental compliance meeting RoHS 3 and REACH standards for global manufacturing requirements
Professional Applications & Engineering Value
These 2-56 UNC Tri-Lobe thread forming screws are engineered specifically for challenging aluminum, brass, and copper applications where traditional fastening methods may fail. The black corrosion-resistant steel coating provides essential protection against environmental factors while maintaining electrical conductivity. The innovative Tri-Lobe shank cross-section displaces material during installation, creating stronger, more reliable threads without chip formation - eliminating contamination risks in sensitive assemblies. Combined with the Torx Plus drive system, these screws deliver maximum torque transfer efficiency, reducing installation time and preventing fastener damage in high-volume production environments. This combination of thread forming technology and advanced drive design makes them ideal for electronics enclosures, HVAC components, and precision machinery where vibration resistance and long-term reliability are critical.
Specification Summary & Compliance
Manufactured to precise dimensional standards with Class 2A thread tolerance and length tolerance of -0.03" to 0". Features UNC coarse threading (2-56) with fully threaded blunt tip design and standard pan head profile. Compliant with RoHS 3 (2015/863/EU) and REACH (EC 1907/2006) environmental regulations. Designed for use with No. 48 drill bit (0.076" diameter) in thread forming applications for aluminum, brass, and copper substrates.