S-90096A301 4-40 x 1/4" ASME B18.6.3, SAE J933 Tapping Screws

Tapping Screws

0491FA00015 Tapping Screws
0491FA00015 Tapping Screws

Image may differ from product. See technical specification for details.

Part No.
Part No. 0491FA00015
Equivalent to mcmaster :
90096A301

Basic Information

Tapping Screw Type F
Screw Features Flanged
System of Measurement Inch

Head Parameters

Head Type Hex
Head Width 0.188"
Head Height 0.079"

Dimensions

Length 1/4"
Flange Diameter 0.243"
Shank Cross Section Round

Thread Parameters

Thread Type UNC
Thread Size 4-40
Screw Size No. 4
Thread Diameter 0.112"
Thread Spacing Coarse
Thread Direction Right Hand
Threading Fully Threaded

Tip & Drive Parameters

Tip Type Blunt
Drive Style External Hex
Drill Bit Size No. 41
Drill Bit Diameter 0.096"
Tapping Method Thread Cutting

Material & Strength

Material Zinc-Plated Steel

Temperature & Environment

For Use In Aluminum, Brass, Cast Iron, Sheet Metal
RoHS Compliant
Specifications Met ASME B18.6.3, SAE J933
Technical Drawings No drawings available at the moment, will be launched soon
In Stock
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Key Features & Benefits at a Glance

  • Superior corrosion resistance with zinc-plated steel construction, extending service life in demanding industrial environments.
  • Efficient thread-cutting action in pre-drilled holes eliminates the need for separate tapping, saving assembly time and labor costs.
  • Enhanced load distribution from the integrated flange, reducing the risk of surface damage and providing a more secure, vibration-resistant fastening.
  • High-torque capability with the external hex drive and coarse UNC threads, ensuring a tight, reliable installation in materials like aluminum and cast iron.
  • Versatile material compatibility for use in aluminum, brass, cast iron, and sheet metal, making it a multi-purpose solution for various assemblies.
  • Guaranteed dimensional accuracy and performance consistency, manufactured to meet the stringent ASME B18.6.3 standard.
  • Environmental and safety compliance with RoHS 3 regulations, ensuring safe use in regulated markets.

Professional Applications & Engineering Value

This 4-40 UNC tapping screw is engineered to solve common fastening challenges in metalworking and assembly. The zinc-plated steel material provides a protective barrier against rust and corrosion, crucial for maintaining integrity in humid or outdoor settings. Its thread-cutting design with coarse UNC threads allows for easy, self-tapping installation into ductile materials like aluminum, brass, and cast iron, eliminating the need for pre-formed threads and reducing the risk of strip-out. The flanged hex head combines the high torque transmission of an external hex drive with the stability of a built-in washer, distributing clamp load effectively to prevent loosening under vibration. Ideal for sheet metal fabrication and machinery assembly, this screw ensures reliable, long-lasting connections while streamlining the production process.

Specification Summary & Compliance

This screw features a No. 4-40 UNC coarse thread with a 1/4" length and is fully threaded for maximum grip. It is designed to be used with a No. 41 drill bit (0.096" diameter) for optimal thread engagement. Manufactured in compliance with ASME B18.6.3 specifications, ensuring consistent dimensional accuracy and performance. The product is also RoHS 3 (2015/863/EU) Compliant, meeting environmental standards for hazardous substance restrictions.

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